Process Engineer - CNC / Die Casting / Machining

Company Name:
Gibbs Die Casting
Position Type:
Gibbs Die Casting
is currently seeking
Process Engineers
in the areas of Casting and Machining for their
Hendersonville, KY
location in response to growth. Multiple opportunities are available at all levels!
As one of the world's leading global suppliers of high quality aluminum and magnesium die cast components, our state-of-the-art global manufacturing facilities provide consistently high quality components.
Job Description
To provide engineering support to manufacturing by identifying, specifying, and implementing actions which drive continuous improvement throughout the casting process by performing data analysis and problem solving activities which lead to the resolution of manufacturing issues.
Plans and directs activities concerned with development, application, and maintenance of manufacturing processes and equipment. Determines sequence of manufacturing to meet customer requirements and quoted internal performance.
Essential Goals, Functions & Responsibilities
Work with/on launch teams to manage new program launches including tool design, process design, process development, and continuous improvement over the life of the program.
Manage and update process information resulting from process changes (procedures, instructions, forms and training). Work with Quality Department to respond to customer quality concerns and engineering changes.
Develop documentation to instruct and support manufacturing personnel.
Participate in Kaizen, 3P, Lean activities to support both advanced manufacturing planning and continuous improvement activities.
Assist in new job feasibility/quoting; including working with vendors for equipment quotes and timing.
Work with quality department to develop PFMEAs, Process Control Plans, Process Flow Diagrams, and other planning documentation.
Manage and update process information resulting from a process changes and cost improvements. (Procedures, instructions, forms and Process Change Notifications (PCNs).
Education & Experience Requirements
Senior level candidates will possess a Bachelor's degree in Engineering or related field or minimum five years automotive manufacturing experience in die casting, foundry, or equivalent combination of education and experience.
Junior level candidates will possess a Bachelor's degree from four-year College or university in a technical area or a technical Associate's degree and 2+ years of related experience or training and experience deemed equivalent.
Job Skills Requirements
CNC Programming Capability/Experience, Knowledge of cutting tool design and application for a variety of CNC machining processes - primarily lathes and multi-axis machining centers.
Equipment troubleshooting experience, PLC programming, Fanuc Robot operation or programming.
Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry; Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
Ability to define problems, collect data, establish facts, and draw valid conclusions.
Experience with Shainin, Six Sigma, and other formal problem solving methodologies. Has demonstrated past success in the use of Lean Manufacturing Techniques.
Proficient use of Microsoft Office - Primarily Excel and PowerPoint
Ability to read and understand mechanical drawings such as casting, machining, and tool prints.
Willing to work in office environment and on the manufacturing floor.
Willing to travel to customer facilities as needed.
Able to work any shift, overtime, and weekends on relatively short notice as needed.
Bachelor's degree from four-year College or university in a technical area or a technical Associate's degree and 2+ years of related experience or training and experience deemed equivalent.

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